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Authentic Hardware R&D Journal

Behind the Clay & Circuitry

Living engineering logs documenting physical ceramic glaze firings, sensor benchtop testbeds, and local TinyML compute development for the NIH-01 prototype.

LOG-004

Bosch BME688 Gas Resistance Baseline Calibration

12 August 2026Sensor Calibration

Calibrated baseline MOX gas resistance values (480–590 kΩ) across varied ambient relative humidity levels (28%–65% RH) to eliminate false VOC spike alerts during natural humidity shifts.

Benchtop Verification Notes:

  • Configured 3.3V power supply rail with low-noise LDO regulator
  • Calculated 24-hour baseline thermal stabilization period for MOX heater element
  • Integrated temperature/humidity compensation via Sensirion SHT41 reference
LOG-003

FLIR Lepton 3.5 Thermal Core Isolation Chamber

05 August 2026Thermal Optics

Engineered an isolated internal thermal chamber using ceramic fiber insulation to prevent ESP32-S3 CPU heat dissipation (0.8W) from bleeding into FLIR thermal sensor measurements.

Benchtop Verification Notes:

  • Measured +2.8°C thermal leakage without isolation barrier
  • Designed 2.5mm ceramic fiber thermal barrier around compute PCB
  • Achieved zero measurable CPU heat leakage into LWIR optical path
LOG-002

High-Temperature Stoneware Ceramic Glaze Firing (1,250°C)

28 July 2026Ceramic Craftsmanship

Executed high-firing glaze tests on Karnataka stoneware clay. Achieved zero-porosity vitrification while maintaining precise optical window recessed tolerance (±0.2mm).

Benchtop Verification Notes:

  • Formulated 92% recycled ceramic clay body mixture
  • 14-hour ramp-up high-firing curve reaching peak 1,250°C
  • Verified zero liquid absorption in post-firing water submergence test
LOG-001

ESP32-S3 Benchtop PCB & Local INT8 Model Flash

18 July 2026Embedded AI

Flashed quantized INT8 TensorFlow Lite for Microcontrollers (TFLite Micro) model onto ESP32-S3 benchtop developer board for local transpiration state inference.

Benchtop Verification Notes:

  • Model footprint: 184KB Flash, 62KB SRAM allocation
  • Average inference latency: 38ms per sensor fusion frame
  • Verified zero external cloud network calls during local inference

Benchtop Photo Journal

Photographic documentation of physical hardware tests, ceramic kiln events, and sensor array setups. Photos are published as physical evidence becomes available.

PHOTO PENDING

BME688 Breakout Wiring

12 Aug 2026

Benchtop breadboard wiring of BME688 + SHT41 to ESP32-S3 DevKit. Photo to be uploaded.

PHOTO PENDING

Ceramic Glaze Firing — Kiln Exit

28 Jul 2026

Post-firing stoneware ceramic body at 1,250°C vitrification. Photographic documentation planned.

PHOTO PENDING

FLIR Isolation Chamber

05 Aug 2026

Ceramic fiber thermal barrier around compute PCB. Physical photograph to follow hardware assembly.

PHOTO PENDING

ESP32-S3 UART Serial Output

18 Jul 2026

Terminal output showing INT8 inference logs at 38ms latency. Screenshot to be published.

PHOTO PENDING

Monstera deliciosa Test Subject

Aug 2026

Specimen used in Research Note #001 thermal transpiration trial. Photo documentation forthcoming.

AWAITING HARDWARE

Next Physical Prototype Assembly

Phase 05 (Planned)

NIH-01 ceramic prototype photographic documentation. Awaiting PCB fabrication and enclosure assembly.

Physical photographs will replace placeholder slots as hardware development progresses in Phase 05. Photographic evidence is a core part of our Truth Before Growth research transparency commitment.

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